Arizona Packaging

Gaylord Boxes

Heavy-duty corrugated containers perfect for bulk storage, shipping, and industrial applications. Available in various sizes and conditions.

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Gaylord boxes in stock at Arizona Packaging

What Are Gaylord Boxes?

Gaylord boxes, also known as bulk bins or pallet boxes, are large corrugated containers designed to sit on pallets for efficient storage and transportation. They're commonly used in manufacturing, recycling, and distribution operations.

Our inventory includes both new and quality used gaylord boxes in various sizes and wall thicknesses to meet your specific needs.

Multiple wall strengths (single, double, triple)
Standard and custom sizes available
With or without lids and bottom flaps
New, used, and reconditioned options

Common Sizes

We stock a variety of standard sizes with custom options available

48" x 40" x 36"

Most popular size, fits standard pallets

Best Seller

48" x 40" x 48"

Extra height for bulky materials

High Capacity

48" x 45" x 34"

Automotive industry standard

Automotive

40" x 32" x 34"

Compact size for lighter loads

Compact

Need a custom size? We can source or manufacture gaylord boxes to your exact specifications. Contact us with your requirements.

View Full Size Guide

Common Applications

Gaylord boxes serve countless industries and purposes

Recycling

Collection and transport of recyclable materials

Manufacturing

Parts storage and work-in-progress handling

Distribution

Bulk shipping and warehouse storage

Agriculture

Produce collection and storage

Grading System

Choose the right quality level for your application and budget

Grade APremium

Like-new condition with minimal signs of use. Clean, no stains or odors. All flaps intact with strong corners.

Best For:

Food-grade applications, customer-facing operations, exports

Premium pricing
Grade BStandard

Good functional condition with visible use. May have minor cosmetic imperfections but structurally sound.

Best For:

General manufacturing, internal operations, storage

Mid-range pricing
Grade CEconomy

Functional with significant wear. May have patches or repairs. Suitable for single-use applications.

Best For:

Recycling, one-way shipping, waste collection

Budget pricing

Wall Construction Types

Different wall thicknesses for different weight requirements

Single Wall

Thickness:~3/16"
Strength:Up to 65 lbs ECT

Light materials, low weight applications

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Double Wall

Thickness:~1/4"
Strength:Up to 82 lbs ECT

Most industrial applications, medium weight loads

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Triple Wall

Thickness:~1/2"
Strength:Up to 112 lbs ECT

Heavy loads, rough handling, outdoor storage

Product Specifications

Technical details for our gaylord box inventory

Weight CapacityUp to 2,500 lbs (depending on wall type and size)
MaterialCorrugated fiberboard (kraft or recycled content)
Standard ColorsBrown kraft, white (limited availability)
Flap OptionsFull bottom flaps, half bottom flaps, no bottom (sleeve)
Lid OptionsSeparate lid, attached lid, no lid available
Pallet CompatibilityGMA standard (48x40) and custom sizes

Why Choose Used Gaylord Boxes?

Smart businesses choose used gaylord boxes for multiple reasons

Cost Savings

Used gaylord boxes cost 40-70% less than new ones while providing the same functionality for most applications.

Environmental Impact

Reusing gaylord boxes keeps them out of landfills and reduces the demand for new cardboard production.

Immediate Availability

We maintain a large inventory ready for immediate pickup or delivery, unlike new boxes which may have lead times.

Proven Durability

Used boxes have already proven their strength in real-world conditions. You know exactly what you are getting.

Industries We Serve

Gaylord boxes are essential across many sectors

Automotive

Parts collection, component storage, assembly line bins

Agriculture

Produce harvesting, grain storage, feed handling

Recycling

Material collection, sorting bins, transport containers

Manufacturing

Work-in-progress storage, finished goods, scrap collection

E-commerce

Returns processing, bulk storage, fulfillment operations

Pharmaceuticals

Bulk ingredient storage, packaging material handling

Food Processing

Ingredient bulk handling, finished product storage

Aerospace

Component protection, parts organization, clean room storage

Handling & Storage Guidelines

Maximize the life and safety of your gaylord boxes

Proper Loading

  • Distribute weight evenly across the bottom
  • Do not exceed rated weight capacity
  • Keep heavy items at the bottom
  • Avoid point loading on corners

Storage Best Practices

  • Store in dry, covered areas
  • Keep away from direct sunlight
  • Stack empty boxes nested or flat
  • Use pallets to keep off ground

Handling Safety

  • Use proper lifting equipment
  • Inspect boxes before use
  • Replace damaged boxes immediately
  • Train staff on proper handling

New vs. Used Gaylord Boxes

Understanding when to choose each option

FeatureNew BoxesUsed Boxes
Cost$$$$ - $$
AvailabilityLead time requiredImmediate
AppearancePristineVaries by grade
CustomizationFully customizableLimited options
Environmental ImpactNew resourcesRecycled/reused
Best ForBranding, exportsInternal use, cost savings

We Buy Your Used Gaylord Boxes

Have gaylord boxes you no longer need? We purchase used boxes in good condition and offer competitive prices. Our buyback program helps you recover value from surplus packaging while supporting sustainability.

  • Fair pricing based on condition and quantity
  • Pickup available throughout Arizona
  • All grades considered
  • Same-day quotes available
Learn About Our Buyback Program
Gaylord boxes buyback program

Frequently Asked Questions

Common questions about our gaylord boxes

How many times can a gaylord box be reused?

Quality gaylord boxes can typically be reused 3-5 times depending on the application, handling, and storage conditions. Grade A boxes may last longer, while Grade C boxes are best for single use.

Are your gaylord boxes food-safe?

Our Grade A boxes can be suitable for food-contact applications. We provide documentation of previous contents and can source specifically food-grade boxes for customers with strict requirements.

What is the minimum order quantity?

Our minimum order for gaylord boxes is typically 25 units. For larger quantities, we offer volume discounts. Contact us for pricing on specific quantities.

Can you provide boxes with specific dimensions?

Yes, we stock common sizes and can source or manufacture custom sizes. Custom orders may require minimum quantities and lead time. Contact us with your specifications.

How should gaylord boxes be stored?

Store flat or nested in a dry, covered area away from direct sunlight and moisture. Proper storage extends box life significantly. Avoid storing directly on concrete floors.

What is the weight capacity of a gaylord box?

Weight capacity varies by wall construction. Single wall boxes hold up to 500 lbs, double wall up to 1,500 lbs, and triple wall can support up to 2,500 lbs. Always consider the weakest point in your handling system.

Do you offer printing or labeling services?

We can arrange custom printing, stenciling, or labeling on bulk orders. This is ideal for branding, safety warnings, or content identification. Minimum quantities apply for custom printing.

Can I return unused gaylord boxes?

Yes, we have a buyback program for unused or gently used gaylord boxes in good condition. Contact us with photos and quantities for a return quote.

Ready to Order Gaylord Boxes?

Contact us for pricing and availability. We offer competitive rates and can handle orders of any size.

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